Tags – Features of Industrial Weighbridges
At first glance, a weighbridge may not stand out as a key factor in enhancing productivity and profitability.
However, they’re a huge valuable asset, especially if heavy goods vehicles are a part of your operations.
If you are in the market for an industrial weighbridge, there are some essential features that you need to look for.
The development of technology has allowed weighbridges to grow beyond simply weighing objects.
Now, they have evolved into powerful management tools that serve as an important critical control point and provide vital information about the supply chain.
Not all weighbridges are created equal, and it is important to find one that meets your specific needs.
In this blog post, we will discuss five of the most essential features that you should look for in an industrial weighbridge.
1. Quality Design
Whether you go with an above-ground weighbridge or a pit-mounted one, make sure the structure is well constructed, designed, and installed.
There are certainly some models that are much more affordable than others, but each of these varies widely in terms of quality.
And yes, cheaper versions may be appealing from a CapEX standpoint at first, but the price might indicate that corners have been cut in terms of materials used and overall engineering may not endure time.
Because weighbridges are subject to continual heavy usage in often harsh and extreme environments, the deck may undergo quite significant expansions and contractions.
It also emphasises the importance of excellent design and engineering, as well as the reasons why a construction with few moving elements, high-quality materials, and an established track record that is appropriate to site conditions is so important.
Lastly, drainage is also essential, since a build-up of moisture can harm the weight sensors (load cells) and cause them to corrode and collapse.
2. Load Cells
The load cells are one of the most significant elements of a weighbridge, if not the most important, so be meticulous when selecting them.
Because they are subjected to frequent usage in harsh conditions, the design, materials, and application of the load cell all must be considered since they must be sturdy and dependable to provide accurate readings.
The material of choice for load cells is stainless steel. To endure the elements as well as high-pressure cleaning, the cells must be sealed.
You should also verify that the mounting assemblies are strong enough to function effectively under continuous high pressure.
3. System Integration
The most significant change in weighbridges has been in the area of software functionality.
Your system may provide a wealth of management information, allowing for better cost control, efficiency gains, fleet management, invoicing streamlining, regulatory compliance, fraud prevention, and security improvements to name a few.
So consider what functions you’ll need from your weighbridge software, as well as whether any system you pick is future-proof.
4. Speed of Use
Traffic management is a critical aspect of every weighbridge.
Is it simple for vehicles to enter and exit the structure?
The faster a weighbridge can be used, the more vehicles you can get through your facility in a day, and this raises productivity and profitability.
When considering speed, two things come to mind: the time it takes for a vehicle to stop and the time it takes to receive a printout or digital display of the weight.
The first thing that will affect the time it takes for a vehicle to stop is the type of weighbridge you have. If you have an above-ground weighbridge, the stop time will be much shorter than if you have a pit-mounted weighbridge.
The second thing that will affect the speed of use is how the weight is displayed. If you have a printout, the weight will have to be manually entered into the system, which will take longer than if the weight is displayed digitally.
5. Service and Support
Although this is not a physical feature of a weighbridge, it is nevertheless very important.
A weighbridge is a complicated machine. A professional must maintain your weighbridge on a regular basis in order to keep it in excellent functioning.
In other words, you must choose an established, reputable supplier to be sure that when you buy a weighbridge, you also have the option to get regular maintenance from the same company.
This is crucial since by utilising the same business for your maintenance requirements, you can be certain that they have the necessary knowledge in the specific make and model of weighbridge that you buy.
Wrapping Up
Weighbridges are an essential part of many industries, from waste management and recycling to construction and transportation.
An industrial weighbridge is a significant investment, so be sure to do your research before you make a purchase.
Consider the essential features that we have discussed in this blog post, and you’ll be well on your way to finding the perfect weighbridge for your needs.
If you need help choosing an industrial weighbridge or would like more information on the products we offer, don’t hesitate to contact us. We would be more than happy to assist you in any way we can.
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